AI-Powered Optical Sorter

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AI-Powered Optical Sorter
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Hongzhi's AI-powered optical sorter uses visible-light cameras and near-infrared (NIR) sensing over a limited wavelength range to identify materials in municipal solid waste. By analyzing color, shape, and basic surface spectral characteristics, the system uses AI algorithms to match detected features against a predefined material database. Once materials are identified, precisely controlled jets of compressed air separate them into different fractions.

Applications
  • Before SortingBefore Sorting
  • After SortingAfter Sorting
Technical Specifications
ModelBelt Width (mm)Power (kW)Belt Speed (m/s)Capacity (t/h)Sorting Accuracy
GX-103D100050-1.52≥98.6%
GX-143D140050-1.53≥98.6%
GX-184D180060-1.84≥98.6%
GX-204D200080-2.25≥98.6%

*Reference Operating Air Pressure: 0.6–0.8 MPa

Features
  • High-Resolution RGB Imaging: High-definition cameras capture detailed RGB images to support accurate material identification
  • AI-Based Material Recognition: A customized AI-powered vision algorithm trained on a dataset of approximately 10 million real-world plastic bottle samples supports material identification and classification
  • Stable Conveying and High-Speed Ejection: A controlled-speed conveyor system works with high-speed air ejectors that respond within milliseconds to separate identified materials
  • High Recognition Capability: The sorter system can identify whole bottles, baled bottles, and crushed bottle material, accommodating different forms of incoming plastic waste